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Chemical injection package

LEWA Chemical Injection Packages

LEWA develops and constructs Chemical Injection Packages for specialist applications in the oil, gas, and chemical industries.

Our expertise and years of experience in various industries make LEWA the perfect partner when it comes to building top-quality, reliable, and high-performance Chemical Injection Packages. Our portfolio includes systems featuring a flow rate between 5 ml/h and 180 m3/h at discharge pressure levels of up to 3500 bar.

 

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LEWA Chemical Injection Packages

The ideal injection system for every application.

Injection systems for chemicals are subject to stringent requirements, with custom designs usually needed for the application in question. There is also enormous demand for reliability and easy maintenance on off-shore platforms and in extremely hot or cold environments.

LEWA thrives on challenges just like these: Thanks to our expertise, we are able to offer Chemical Injection Packages that are not only custom-made, but also feature unsurpassed reliability and quality. We develop skids and packages that comply with both your specifications and international standards (such as ASME, API, and ATEX), and coordinate processing with our global project management team and production facilities.

From the initial sketch through to the finished system – with LEWA, you get everything from a single source.

LEWA Chemical injection package

Good reasons to choose a LEWA Chemical Injection Package

A LEWA Chemical Injection Package is a complete system that includes an optimized pump design featuring a tank, accessories, and instrumentation

Pumps and systems developed with over 60 year experience

Complete development from a single source

LEWA operates its own in-house development department for hydraulics, mechanics, electrical engineering, and instrumentation. These individual specialisms are perfectly synchronized to develop and implement your custom solution. This means that we can guarantee efficient order processing while complying with the most stringent of quality standards.
Pumps and systems developed with over 60 year experience

Complete development from a single source

LEWA operates its own in-house development department for hydraulics, mechanics, electrical engineering, and instrumentation. These individual specialisms are perfectly synchronized to develop and implement your custom solution. This means that we can guarantee efficient order processing while complying with the most stringent of quality standards.

Over 60 years of industry experience

From the Arctic Circle to the Arabian desert: Virtually every oil and gas producer throughout the world puts its trust in LEWA systems. The enormous wealth of experience we have accumulated over more than 60 years in business allows us to provide expert advice and work with you to develop and implement the perfect solution for your needs.
Experience for more than 40 years
Experience for more than 40 years

Over 60 years of industry experience

From the Arctic Circle to the Arabian desert: Virtually every oil and gas producer throughout the world puts its trust in LEWA systems. The enormous wealth of experience we have accumulated over more than 60 years in business allows us to provide expert advice and work with you to develop and implement the perfect solution for your needs.
Locations

Production sites all over the world

LEWA has a global network of branch offices and production centers. This allows us to ensure that your project will be implemented quickly and economically. Your local contacts are always close by and ready to offer you expert advice on any question.
Locations

Production sites all over the world

LEWA has a global network of branch offices and production centers. This allows us to ensure that your project will be implemented quickly and economically. Your local contacts are always close by and ready to offer you expert advice on any question.

Outstanding service around the clock

There for you when you need us: Our global commissioning and consultancy services are available 24/7. You'll have constant access to a qualified contact person who will take the time to give you expert advice on anything you need to know about.
Fast and comprensive support around the world from LEWA service experts
Fast and comprensive support around the world from LEWA service experts

Outstanding service around the clock

There for you when you need us: Our global commissioning and consultancy services are available 24/7. You'll have constant access to a qualified contact person who will take the time to give you expert advice on anything you need to know about.

Videos about Chemical Injection Packages

The biggest Chemical Injection Package ever built by LEWA

Over 40 diaphragm pumps, 120 chemical injection points, over 3,000 valves and instruments, 18 chemical storage tanks – LEWA’s biggest Chemical Injection Package ever is a sophisticated record project realized by the highly skilled LEWA engineers. The German manufacturer of world-class pumps invested 7,500 engineering hours to realize the 715 ton weighing package. The Chemical Injection Package with its enormous dimensions of 21 x 21 x 11 meters was a showcase project in terms of engineering as well as project management and organization.

 

LEWA - The 40 Million Dollar Job

Over 40 diaphragm pumps, 120 chemical injection points, over 3,000 valves and instruments, 18 chemical storage tanks – LEWA’s biggest Chemical Injection Package ever is a sophisticated record project realized by the highly skilled LEWA engineers. The German manufacturer of world-class pumps invested 7,500 engineering hours to realize the 715 ton weighing package. The Chemical Injection Package with its enormous dimensions of 21 x 21 x 11 meters was a showcase project in terms of engineering as well as project management and organization.

 
Pomac PDSP screw pump

LEWA oil & gas

Over 40 diaphragm pumps, 120 chemical injection points, over 3,000 valves and instruments, 18 chemical storage tanks – LEWA’s biggest Chemical Injection Package ever is a sophisticated record project realized by the highly skilled LEWA engineers. The German manufacturer of world-class pumps invested 7,500 engineering hours to realize the 715 ton weighing package. The Chemical Injection Package with its enormous dimensions of 21 x 21 x 11 meters was a showcase project in terms of engineering as well as project management and organization.

 

Options

Different drive types

We flexibly react to environmental conditions: Pumps in our Chemical Injection Packages are driven by electric (solar energy), compressed air, gas or diesel engines.

Flexible construction of storage tanks

The storage tanks are constructed in rectangular or cylindrical design. If necessary, we use a multi-chamber system, depending on your requirements.

Pressure-dependent piping

At higher pressures, we recommend obtuse or socket welded pipes. Up to a pressure of 20,000 psi, we use tubing for the supply and the outflow of liquids if required.

High-alloy construction materials

In the construction of a Chemical Injection Packages, we use high alloy materials such as Incoloy, monel, titanium, and Hastelloy. Other options are available on request.

Calculation of fluid dynamics

When designing pumps and systems, we rely on computer-based calculations of the fluid dynamics in the pipelines and on appropriate integration of pulsation dampers.

Assembly on site

From engineering to commissioning – all from a single source: Our systems are suitable for sea transport and can be completely disassembled and reassembled at the destination.

Testing, acceptance and inspection

We make sure that everything works: LEWA offers numerous services, including factory acceptance test (FAT) at the manufacturing site or at your site (SAT), NDT and PMI.
 

Global commissioning

With our global service network, we take your equipment into operation and provide technical service directly at your location - both onshore and offshore.

High reliability

No matter if offshore in rough seas or onshore in the hot Arabian desert: Our systems are characterized by exceptional reliability and availability even under extreme conditions.

Technical data

Our Chemical Injection Packages are designed for a range of applications. Thanks to the modular assembly concept that can incorporate different types of pumps, we are able to guarantee maximum flexibility.

Flowrate Pressure Chemical injection packages (CIP)

Adjustable flow rates and discharge pressures

Our packages are suitable for flow rates from 5 ml/h to 180 m3/h. With diaphragm pumps, the system is able to operate pressure levels of up to 1200 bar. Plunger pumps, meanwhile, enable discharge pressure levels of as much as 3500 bar to be achieved. The injection system can store a maximum volume of 50 m3.
Flowrate Pressure Chemical injection packages (CIP)

Adjustable flow rates and discharge pressures

Our packages are suitable for flow rates from 5 ml/h to 180 m3/h. With diaphragm pumps, the system is able to operate pressure levels of up to 1200 bar. Plunger pumps, meanwhile, enable discharge pressure levels of as much as 3500 bar to be achieved. The injection system can store a maximum volume of 50 m3.

Pumps used compliant with API standards

The metering pumps used in our Chemical Injection Packages are all API 675-compliant and our plunger pumps all meet API 674 standards. Each of the two pump types is available in a single-pump head or multiple-pump head configuration. This means we can guarantee maximum flexibility when designing your Chemical Injection Package.
LEWA pumps are manufactured according to API standards
LEWA pumps are manufactured according to API standards

Pumps used compliant with API standards

The metering pumps used in our Chemical Injection Packages are all API 675-compliant and our plunger pumps all meet API 674 standards. Each of the two pump types is available in a single-pump head or multiple-pump head configuration. This means we can guarantee maximum flexibility when designing your Chemical Injection Package.

Industries

Complete systems from LEWA for offhore applications in the Oil-and Gas Industry
Complete systems from LEWA for offhore applications in the Oil-and Gas Industry

Oil & Gas

You can rely on 60 years of experience in the construction of pumps, packages, skids, and systems for onshore and offshore oil and gas production. Take a look at the information now!
Reliable pumping solutions for Refineries
Reliable pumping solutions for Refineries

Refineries

We have been supplying pumps and systems for distillation plants for processing crude oil for 60 years. Ask our experts for more information!
Pump, systems and skids for the Petrochemical industry
Pump, systems and skids for the Petrochemical industry

Petrochemicals

LEWA provides durable pumps and metering systems for various processes in the petrochemical industry. Ask our experts for more information!
Robust metering solutions for the use in the Chemical industry
Robust metering solutions for the use in the Chemical industry

Chemicals

LEWA supplies you with individual chemical pumps and customized system solutions for various areas of application in the chemical industry.

Applications

Injection of corrosion inhibitor

Corrosion inhibitors for the use in offshore applications Industrial pumps, skids and injection packages for the injection of corrosion inhibitor in piping systems. Ask us for more!

Methanol injection

Methanol injection Use chemical injection skids and industrial pump packages by LEWA for methanol injection in the oil and gas industry. Ask our experts for more information!

Gas drying with glycol

Glycol injection LEWA provides reliable injection pumps and systems for gas drying with glycol. Ask our experts for more information today.

Injection of demulsifiers

Demulsifiers as additives in the Oil-and Gas Industry Injection of demulsifiers with LEWA pump packages in the oil and gas industry. We provide you with advice tailored to your application.

Solar pump for onshore production

Energy independent injection for remote areas such as deserts For more than 30 years LEWA has been providing autonomous chemical injection systems with solar-powered metering pumps.

Processing of produced water

Produced water processing Produced water packages from LEWA can be used to purify produced water during oil drilling. They are hermetically sealed and have options for exact control.

Downloads

LEWA Lösungen für die Öl- & Gasindustrie (DE)
LEWA Lösungen für die Öl- & Gasindustrie. (DE)

High-end Dosier- und Prozesspumpen sowie Systeme und Packages für spezifische Funktionalitäten zum Einsatz in der On- und offshore Förderung.
3 MB | pdf | 14.10.2019

LEWA Solutions for the oil & gas industry (EN)
LEWA Solutions for the Oil & Gas Industry. (EN)

High-end metering and process pumps as well as systems and packages for specific functions for use in onshore and offshore production.
3 MB | pdf | 22.02.2019

Soluciones de LEWA para la industria del petróleo y gas. (ES-SA)

Bombas de dosificación y de proceso de alto nivel, así como sistemas y paquetes para funciones específicas para su uso en producción tanto en la tierra como en el mar.
3 MB | pdf | 22.02.2019

LEWA Solutions for the Oil & Gas Industry. (USA)

High-end metering and process pumps as well as systems and packages for specific functions for use in onshore and offshore production.
3 MB | pdf | 22.02.2019

Решения ЛЕВА для нефтегазовой отрасли. (RU)

Вместе с ЛЕВА Вы также станете обладателем высокотехнологичного оборудования, такого как дозировочные насосы, системы и установки наземного и морского исполнения с набором специальных функций, согласно Вашим требованиям.
3 MB | pdf | 14.10.2019

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